Sorting System

  • MSW(Municipal Solid Waste) Automatic Sorting System
    • (1)

      A series of system

    A series of system to manufacture the RDF (Refuse Derived Fuel) by crushing the inflammable wastes discharged from the homes that are not recyclable after sorting the recyclable wastes through the processes such as Pre-treatment Process, Collection of Food Waste, Collection of Ferrous Metals, Collection of Glass Bottles, Collection per Plastic Materials etc.

    • (2)

      System Composition

    Bag opener, Rake Separator, Magnetic Separator, Trommel, Glass Bottle Automatic Color Sorting System, Plastic Automatic Color Sorting System, Ballistic Gravity Sorter, Vinyl Crusher, Solid Fuel Forming Machine, Conveyor etc.

    • (3)

      System Features

    • Custom Design according to the Shapes of Waste per Regions.

    • iological Treatment is available through the Efficient Separation of Organic Materials (Food Waste etc.)

    • Maximum Collection and Recycling of the Recyclable Wastes (Iron Can, Aluminium Can, Plastics etc.) is available.

    • Energy Recovery is available through the Collection of Inflammable Materials such as Small Vinyls, Packing Materials of Films etc.

    • Improvement of the Recycling Rate through the Sorting and Collection of Waste for Incineration, and the Increase of the Recycling of the Waste Resources through the Energy Recovery of the Waste

    • (4)

      Feature of Each Equipment

    • Bag Opener : Open the Coarse Bags minimizing the Damage of the Contents

    • Rake Separator : Selective Collection of Vinyls from the Waste, Minimization of Environmental Pollution such as Dust, Noise, and Vibration etc.

    • Ballistic : Excellent Sorting Rate of Residues such as High Gravity Waste, Low Gravity Waste, and Soils etc. through the Gravity of Waste and Elasticity Action of the Sorter Paddle.

    • Trommel : Improve the Sorting Efficiency of the latter part of Sorting Equipment through the Sorting of Waste as per the Grain Size.

    • Glass Bottle Automatic Color Sorting System : Glass Bottle Automatic Sorting per Color (Transparent, Brown, Green), Treatment Amount and Sorting Efficiency are excellent.

    • Plastic Automatic Color Sorting System : Separate Sorting per Materials (PET, PE, PP, PS) of the Plastic included in the Waste, Recycling is easy as the Sorting Efficiency and the Purity of the Sorted Objects are high.

    • Disc Screen : Selective Sorting of the Biodegradable Materials of which Grain Size is relatively small such as Food Waste, Increase of Efficiency of the Biodegradable Treatment Equipment.

    • Shredder : An Equipment to crush the Residual Plastics and Inflammable Wastes to a fixed size after a series of Sorting Process, Compared with Current Equipment, Crushing Efficiency is more excellent, and Environmental Pollution is less.

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  • Mixed Plastic Wastes Automatic Sorting System
    • (1)

      This is a Dry Process Sorting System to distinguish/separate the Waste Plastics per Materials by use of the Contact-less NIR Spectrometry, and is regarded as the best Technology among the Commercialized Plastic Sorting Technologies, and almost all materials of Plastic can be sorted.

    • (2)

      Sortable Materials : PET, PS, PP, PVC, ABS, PA, PC, PBT, PU, Other Mixed Plastic

    • (3)

      Sorting Rate : Maximum 95%, Purity Maximum 98%

    • (4)

      Treatment Capacity : 1.5~12 Ton/Hour (Order Manufacturing is available.)

    • (5)

      Merits

    • Due to the Contact-less Dry Process Sorting Method, there is no Secondary Pollution such as Leachate etc.

    • High Performance Spectroscope is used, of which Recognition Rate is 100%.

    • Treatment Speed and Speed Capacity : More than 5 times of the Manual Sorting

    • (6)

      Equipment Composition

    • Analyzer :

      Plastic Materials Reading/Analyzing Equipment by use of the NIR Analysis of the Plastic Reflection Spectrum Analysis

    • Scan Unit :

      NIR Lamp of 120 and 200W class is used. Detection Probe 32 pcs (extendable up to Max 64 pcs)

    • Controller :

      Power and Electricity Control, Resolution Control, Conveyor Belt Speed Control

    • Discharger :

      Separation of the Sorted Plastics by discharging the Compressed Air, Compressed Air Pressure is over 7Bar, Automatic Nozzle Switch Controller is built in

    • (7)

      Equipment Specification

    • Belt Speed :

      1.0~3.0 m/s Variable Speed

    • Sorting Rate :

      over 95% , Purity over 98%

    • Detecting Element :

      Detecting Probe 32~64 pcs (variable)

    • Power Consumption :

      AC 220V, Single Phase, 5.2~12.5Kw

    • Discharger :

      Compressed Air Injection through the Air Nozzle Method , Air Pressure 7Bar

    • Material (Shape) :

      SS400

    • Sortable Particle Size :

      ø40~250

    • Treatment Amount :

      1.5~12 Ton/Hour

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  • Glass Bottle Automatic Color Sorting System
    • (1)

      This is an Equipment to which Back Light Method is appled, which distinguishes the Color by the Light projected at the opposite side after the Light is transmitted, and the Sorting Rate of this Technology is very high, compared with the Direct Floodlighting Method. It shows an Excellent Sorting Efficiency at time of Sorting per Color of Glass Bottles, and the Removal Rate of Foreign Materials especially Magnets is very high.

    • (2)

      Sortable Colors : Brown, Green, Transparent, Blue, Yellow, Red etc.

    • (3)

      Sorting Rate : Maximum 95%, Purity Maximum 98%

    • (4)

      Treatment Capacity : 1.0~6.0 Ton/Hour

    • (5)

      Merits

    • Due to the Contact-less Dry Process Sorting Method, there is no Secondary Pollution.

    • Color Sorting Error by the Spread Reflection is prevented.

    • High Performance Color Sorting Camera is used, of which Recognition Rate is 100%.

    • Foreign Materials Removal Rate 97%

    • (6)

      Equipment Composition

    • 1)

      Input Hopper

    • 2)

      Input Conveyor

    • 3)

      Grains Sorter : Vibration Feeder

    • 4)

      Sorter : Align the Input Material (Glass Bottles) in a row and Provide

    • 5)

      Sorting Conveyor

    • 6)

      Equipment Composition

    • 7)

      Driving Part

    • Scan Unit : Composed of Near Sensor, LED Lamp, CCD, Arithmetic Unit, Discharge Controller

    • Discharger : Separation of the Glass Bottles per Color by discharging the Compressed Air of over 7Bar, Automatic Nozzle Switch Controller is built in.

    • (7)

      Equipment Specification

    • 1)

      Belt Speed : 1.0~2.5 m/s Variable Speed

    • 2)

      Sorting Rate : Maximum 95%, Purity Maximum 98%

    • 3)

      Lamp : LED Lamp 220V AC

    • 4)

      Power Consumption : AC 220V, Single Phase, 3Kw

    • 5)

      Discharger : Compressed Air Injection through the Air Nozzle Method , Air Pressure 7Bar

    • 6)

      Material (Shape) : SS400, STS304

    • 7)

      Sortable Particle Size : over ø30

    • 8)

      Treatment Amount : 1.0~6.0 Ton/Hour/Line

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  • Ballistic
    • (1)

      An Equipment to increase the Sorting Efficiency of the Rear Part by classifying the Renewable Wastes that passed the Primary Manual Sorting such as Glass Bottles, Two-Fluids, Iron Can etc. included in the Waste as 3 Kinds, ie. the High Gravity Plastic Products (Heavy Fraction) which are bounced down through the Rotating Crankshaft of the Paddle , and the Products of Unstable Shape (Light Fraction) such as Film, Papers, etc. are discharged to the Top through the Climbing Movement, and the Residuals of Soils etc. (Screening Fraction) by use of the Slope and Ballistic.

    • (2)

      Merits

    • The Wastes are assorted as 3 Kinds by use of the Slope and Ballistic.

    • Waste Sorting per Gravity (Light & heavy fraction) and Removal of Residues.

    • Paddle is adjustable.

    • Screen Size is adjustable.

    • (3)

      Sorting Rate : over 90%

    • (4)

      Treatment Capacity : 5.0~30.0 Ton/Hour

    • (5)

      Equipment Composition

    • 1

      PADDLE(Sorting Upper Plate) : The Angle of each Paddle is adjustable, and the Covering can be changed and equipped with Various Screens according to the Need.

    • 2

      ROTATING CRANKSHAFT : The Structure is designed for the Paddle to be fast rotated to the Opposite Directions and for the Waste to be easily separated according to the Shape and Specific Gravity of the Waste.

    • 3

      SCREEN : Size of the Screen which is installed on each Paddle is designed to be adjustable according to the Need.

    • 4

      Discharge Port : Inclined Hopper is installed to collect the High Specific Gravity Waste of Plastic Products etc. at the Lower Part, and the Products of Unstable Shape such as Film, Papers etc. (Low Specific Gravity Waste) at the Upper Part, and the Residues of Grain Size at the Mid-Lower Part.

    • (6)

      Equipment Specification

    • 1)

      Treatment Capacity : ~80m3/hr

    • 2)

      Sorting Rate : over 90%

    • 3)

      Power Consumption : 18~44kW

    • 4)

      Material : SS400 or Equivalent

    • 5)

      Machine Weight : 10~16ton

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  • Trommel
    • (1)

      An Equipment equipped with the Screen which formed a Discharge Port of a fixed Size at inside of the Round Drum, sorting the Foreign Materials below the Standard Grain Size in the Inputted Wastes through the Rotation.

    • (2)

      Merits

    • Minimize the wasted Area between the Discharge Ports

    • Sorting in Stages per Grain Size (Discharge Port Size of 2 Stages)

    • Drum Rake Angle, Rotation Speed are adjustable.

    • Checking of Real Time Operation State is available through the LCD Screen.

    • (3)

      Sorting Rate : Maximum 88%, Purity Maximum 93%

    • (4)

      Treatment Capacity : 5.0~30.0 Ton/Hour

    • (5)

      Equipment Composition

    • 1)

      Drum

    • 2)

      Screen

    • 3)

      Power Part

    • 4)

      Control Panel

    • 5)

      Storage Tank

    • (6)

      Equipment Specification

    • 1)

      Rotation Speed : 20~60 rpm

    • 2)

      Sorting Rate : Maximum 88%, Purity Maximum 93%

    • 3)

      Power Consumption : AC 220V, Single Phase, 12Kw

    • 4)

      Material (Shape) : SS400, Screen STS304

    • 5)

      Sortable Grain Size : under ø40~60

    • 6)

      Treatment Amount : 5.0~30.0 Ton/Hour

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  • Magnetic Separator

    An Equipment to selectively sort the Metals such as Iron Scrap included in the Waste by use of the Magnetism of the Electromagnet through the Installation of the Strong Electromagnet crossed with the Conveyor Belt.

    • (1)

      Sortable Materials : Metals like Iron Scrap etc.

    • (2)

      Sorting Rate : over 95%, Purity over 97%

    • (3)

      Merits

    • Excellent Collect Rate of Metals in the Waste such as Iron Scrap etc.

    • Recycling is easy as the Purity of the collected Metals of Iron Scrap etc. is high.

    • (4)

      Equipment Composition

    • 1)

      MAGNET

    • 2)

      FRAME

    • 3)

      Driving Part

    • 4)

      BELT SCRAPER

    • 5)

      Site Control Panel

    • 6)

      Treatment Amount : 5.0~30.0 Ton/Hour

  • (5)

    Equipment Specification

  • 1)

    Belt : Synthetic Rubber over 4ply

  • 2)

    Head/Tail Drum : STPG(Steel Pipe)

  • 3)

    Body : SS400 or Equivalent

  • 4)

    Power: Electromagnet 5.0kw

  • 5)

    Surface Magnetism : 6,000 GAUSS

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